Carving The Sunburst

Like the fan, the sunburst consists of flutes, or peaks and valleys, or entirely of reeds. The difference is that the sunburst is round or elliptical. The design can be incised into the surface of the material or carved separately and let into a recess. To draw the circular version, the circle is simply divided into an equal number of degrees; the widths of the divisions of the perimeter (their chords) are equal as well. As with fans, it is difficult to maintain the regularity of the elements as they diminish in width, so a central disk is commonly used.

The ellipse is a little tricky because it is made up of two different arcs, which vary depending upon the measurements of the major (longer) and minor (shorter) axes. One method of drawing an ellipse when one knows the minor axis dimension is to use two equilateral triangles (Fig 4.24a). Draw a straight line to represent the minor axis (the vertical line in Fig 4.24a). Set your compass to this known dimension and, placing the fixed leg on the line at A, draw a semicircle. Replace the fixed leg at the point where this arc intersects the vertical line (point B), and again draw a semicircle, creating the vesica piscis shape ADBC. Connect the four points ABCD to create two equilateral triangles, with a common base on the minor axis. Bisect the altitudes of these two triangles to give the points E and F. Use these two points as centers for the ends of the ellipse, adjusting the compass until the arc is tangential to the larger arcs of the vesica piscis. (These end arcs do not extend to the apexes of the triangles.) 

Fig 4.24 Drawing the ellipse:    

(a) the use of equilateral triangles when the required width is known

(b) The use of three circles when the required length is known

This article is excerpted from Carving Classical Styles In Wood by Frederick Wilbur.

Another method can be used when the desired length of the major axis is known (Fig 4.24b). Draw a straight line and mark on it the overall length CD. Bisect this line and raise a perpendicular as before, then bisect the two segments so as to divide the overall length of the major axis into four parts. At the three internal points draw three overlapping circles: the circumference of the middle circle cuts the perpendicular at A and B, and passes through the centers of the outer two circles; the outer circles pass through the end points of the axis. With center A, draw a large arc which meets the two outer circles at a tangent; repeat on the other side of the figure, with center B. The straight line drawn from A, through the center of the outer circle, indicates where the circle and the large arc merge.

One may have to suit the shape of the ellipse to the available space. This  is easily done by simply changing the relationship of major to minor axis.  Retaining  the length of the minor axis, the ellipse can be made rounder by placing the  centers for the end arcs (points E and F) closer to the intersection of the  axes. Of course, the closer they are to the intersection, the closer to a circle  the  figure becomes. On the other hand, as one moves the centers towards the apex  of the vesica piscis, the smaller the arcs (circles), and the more pointed  the figure becomes. The same applies when the length of the major axis is known: as the centers of the end arcs move toward the axis intersection they become  larger (the radius becoming longer) and overlap. As the centers move outward and become smaller, the ellipse becomes narrower. Adjustments will have to  be  made to the centers on the minor axis to complete the figure.  

Fig 4.25 A small sunburst being carved in a routed recess. The center disk isbeing rounded over   

Fig 4.26 The parting tool being used to define the valleys between the reeds of a double sunburst

This article is excerpted from Carving Classical Styles In Wood by Frederick Wilbur.

To mark out the flutes or reeds, it is not sufficient simply to pick a measurement and step off the increments around the perimeter, or to give each division the same number of degrees. This will look uneven, because the ends of the flute or reed are cut off nearly perpendicularly at the axes, but obliquely between the axes. Also, the flutes or reeds near the major axis will appear narrower than those near the minor axis (in spite of the fact that the center disk is also an ellipse). Personal preference may require that the major and minor axes be the centerline of reeds or flutes (as opposed to valleys, which would be an easier layout).

Instead of bogging down in mathematical calculations, lightly sketching the increments of one quadrant will help you to determine how many increments fit well into the space. Some adjustment should be made so that all elements appear to be the same width at the perimeter. Sometimes, of course, the increments are so small that these issues are hardly troubling.

When transferring the design to the blank, I usually draw the ellipse directly onto the material. It is hard to trace an ellipse through carbon paper accurately.

Plastic templates for this purpose can be purchased, but the largest are only 3-4in (75-100mm) in length.

The small sunburst being carved in Fig 4.25 illustrates the method of using a routed recess to secure the blank. It also shows how the surface is sloped in toward the center disk, the same as for a fan. For larger applied sunbursts, the waste from bandsawing the blank can be used to hold the work. This piece can be snugged up to the blank and nailed to a scrap backing board in order to hold the blank while carving. The holding pieces may need to be made thinner than the blank in order to give access to the edges of the carving.

Fig 4.27 Detail of double sunburst 

This article is excerpted from Carving Classical Styles In Wood by Frederick Wilbur.

Fig 4.28 The double sunburst in position on the central frieze block of a mantel. Two vertically oriented sunburst designs appear on the pilasters (by courtesy of Steven and Chloe Raynor, and R. L. Seiler of Buck Island Builders, Charlottesville, VA) 

Fig 4.29 A variation in which the reed ends are sloped to create the feel of a scalloped edge; carved and let into a recess 

Fig 4.30 A further variation, again set into a recess, in which the flute ends are concave 

This article is excerpted from Carving Classical Styles In Wood by Frederick Wilbur. ©2004 by Sterling Publishing.

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